Effect of sintering temperature on mechanical properties of magnesia partially stabilized zirconia refractory

The optimized sintering conditions for a 3.5 wt% magnesia partially stabilized zirconia (Mg-PSZ) refractory were proposed in our recent research. The influence of the sintering temperature on the development of phase composition, microstructure, densification, thermal expansion and mechanical strength was studied in detail by X-ray diffraction (XRD), scanning electron microscope (SEM), He-pycnometer, high temperature dilatometry and three-point bending test. The samples sintered at 1670 °C had the highest bend strength, the maximum densification, the lowest thermal expansion coefficient (CTE), a homogeneous microstructure and a linear change in thermal expansion.     

Modeling of continuous ultrasonic impregnation and consolidation of thermoplastic matrix composites

Ultrasonic propagation was used to provide heat and pressure in order to perform impregnation and consolidation during production of thermoplastic matrix composites. For this purpose, a new experimental set-up, integrating a laboratory filament winding machine with a horn and a compaction roller, was developed.The heat transfer phenomena occurring during continuous impregnation and consolidation were simulated solving by finite element (FE) analysis the energy balance equations in 2D accounting for the heat generated by ultrasonic waves, the melting characteristics of the matrix and the movement of the thermoplastic commingled roving.The temperature distribution in the composite, predicted by the numerical simulations, was validated by temperature measurements during the production of E-glass/polypropylene cylinders, with the optimized parameters obtained by the FE analysis. The ultrasonic consolidated composite cylinders were characterized by low void content and a shear modulus comparable with that obtained by the micromechanical analysis.     

Experimental and finite element studies on hot sizing process for L-shaped composite beams

This work aims at developing a hot sizing process on composite materials to correct the profiles of composite structures during manufacture. Hot sizing experiments were carried out at 150 °C with different sizing loads and hot sizing periods for L-shaped composite beams made of carbon fiber plain-weave fabric and epoxy resin. To predict the springback in hot sizing process, a corresponding finite element simulation method was developed using stress relaxation equations determined at the same temperature. Excellent agreements between the predicted and observed results were obtained. The effects of the component thickness and 45° ply percentage on the springback rate were investigated by simulation. Springback rate in hot sizing process on composite materials ranges from 60% to 95%. In conclusion hot sizing process is proved to be a valid method for compensation for the process-induced deformation (PID) of L-shaped composite beams.     

Influence of the order-disorder transition on the magnetic properties of Fe75Al25-xSix alloys

The influence of the different crystal structures and the variation of the lattice parameter on the evolution of the magnetism in the order-disorder transition produced by crushing and mechanical milling in the intermetallic Fe₇₅Al_25-xSi_x alloys (x = 7.5, 12.5, 17.5, 25) has been systematically studied by means of XRD measurements, Mössbauer spectroscopy and magnetic measurements. The results indicate that with the addition of Si to binary Fe₇₅Al₂₅ alloy the mechanical deformation needed to disorder the alloys increases. At the same time the variation of the lattice parameter due to the disorder is reduced as Si is added. The magnetic measurements indicate that there is a complex behaviour in ternary alloys with an opposite influence of Si and Al during the order-disorder transition. However, when the transition is fulfilled there is a linear relationship between structural and magnetic parameters.     

Semi-rigid biopolyurethane foams based on palm-oil polyol and reinforced with cellulose nanocrystals

In this study, water-blown biopolyurethane (BPU) foams based on palm oil were developed and cellulose nanocrystals (CNC) were incorporated to improve the mechanical properties of the foams. In addition, the foams were compared with petroleum polyurethane (PPU) foam. The foam properties and cellular morphology were characterized. The obtained results revealed that a low-density, semi-rigid BPU foam was prepared using a new formulation. CNC as an additive significantly improved the compressive strength from 54 to 117 kPa. Additionally, cyclic compression tests indicated that the addition of CNC increased the rigidity, leading to decreased deformation resilience. The dimensional stability of BPU foams was increased with increasing CNC concentration for both heating and freezing conditions.Therefore, the developed BPU nanocomposite foams are expected to have great potential as core material in composite sandwich panels as well as in other construction materials.     

Interlaminar fracture of CF/EP composite containing a dual-component microencapsulated self-healant

We present an experimental study of the self-healing ability of carbon fibre/epoxy (CF/EP) composite laminates with microencapsulated epoxy and its hardener (mercaptan) as a healing agent. Epoxy- and hardener-loaded microcapsules (average size large: 123 μm; small: 65 μm) were prepared by in situ polymerisation in an oil-in-water emulsion and were dry-dispersed at the ratio 1:1 on the surface of unidirectional carbon fabric layer. The CF/EP laminates were fabricated using a vacuum-assisted resin infusion (VARI) process. Width-tapered double cantilever beam (WTDCB) specimens were used to measure mode-I interlaminar fracture toughness of the CF/EP composites with a pre-crack in the centre plane where the microcapsules were placed. Incorporation of the dual-component healant stored in the fragile microcapsules provided the laminates with healing capability on delamination damage by recovering as much as 80% of its fracture toughness. It was also observed that the recovery of fracture toughness was directly correlated with the amount of healant covering the fracture plane, with the highest healing efficiency obtained for the laminate with large capsules.     

A systematic investigation into a novel method for preparing carbon fibre–carbon nanotube hybrid structures

By electrospraying solvent dispersed carbon nanotubes (CNTs) with a binder onto carbon fibre (CF), hybrid structures, with an end aim to improve interfacial bonding in composites, were formed. The electrospray parameters controlling the modification of the CNT morphologies were studied. High-speed camera observations found applied voltage was critical for determining spray mode development. Electric field simulations revealed a concentrated electric field region around each fibre. Both voltage and distance played an important role in determining the CNT morphology by mediating anchoring strength and electric field force. The forming mechanism investigation of different surface morphologies suggested that binder with appropriate wetness gives freedom to the CNTs, allowing them to orientate radially from the CF surface. Linear density (LD) measurements and thermogravimetric analysis revealed that a 10 min coating increased the LD of a single CF filament by up to 31.7% while a 1 h treatment increased fibre bundle mass by 1%.     

Review of the recent developments in cellulose nanocomposite processing

This review addresses the recent developments of the processing of cellulose nanocomposites, focusing on the most used techniques, including solution casting, melt-processing of thermoplastic cellulose nanocomposites and resin impregnation of cellulose nanopapers using thermoset resins. Important techniques, such as partially dissolved cellulose nanocomposites, nanocomposite foams reinforced with nanocellulose, as well as long continuous fibers or filaments, are also addressed. It is shown how the research on cellulose nanocomposites has rapidly increased during the last 10 years, and manufacturing techniques have been developed from simple casting to these more sophisticated methods. To produce cellulose nanocomposites for commercial use, the processing of these materials must be developed from laboratory to industrially viable methods.     

Fatigue behaviour assessment of flax–epoxy composites

The present study focuses on the characterisation and evaluation of the fatigue behaviour of flax–epoxy composites. A better understanding of this behaviour allows the prediction of long-term properties to assess the viability and long-term durability of these materials. The purpose of this work is to systematically compare the tension–tension fatigue behaviour of flax fibre composites for one random mat, six textile architectures and two laminate configurations, which are used in a wide range of applications. The fibre architecture was found to have a strong effect on the fatigue behaviour, where higher static strength and modulus combinations present the best fatigue characteristics. They have a delayed damage initiation and increased fatigue life as well as a reduced damage propagation rate combined with higher energy dissipation in the early stages of fatigue loading.     

Defect-free MoS2 nanosheets: Advanced nanofillers for polymer nanocomposites

The preparation of defect-free MoS₂ nanosheets is a key challenge and essential for practical applications. Herein the dodecanethiol was firstly performed as the antioxidant and surface modifier to produce the defect-free MoS₂ by direct ultrasonication of bulk MoS₂ in N,N-dimethylformamide. Incorporating defect-free MoS₂ into polyethylene obviously improved the properties of PE/MoS₂ nanocomposites. For crystallization under quiescent condition, the half crystallization time (t₀.₅) of nanocomposites containing 0.2 wt% MoS₂ was reduced by 87.0% compared to that of neat PE. A 54.3 °C increase in the temperature of maximum weight loss (T_max) was observed by inclusion of as low as 0.7 wt% defect-free MoS₂ nanosheets. In addition, the uniformly distributed MoS₂ can considerably improve the mechanical properties of composites. These observations suggest that the robust nature, dramatic barrier action of defect-free MoS₂ and the strong nanosheets/matrix interfacial adhesion would be the motivation to improve the performance of the polymeric nanocomposites.